Hella Automotive
Internal Logistics
Analysis & Optimization
Logistics analysis for automotive lighting manufacturer. On-site measurements, bottleneck identification, change proposals with savings calculations.
6 months
Duration
Challenge
Automotive lighting manufacturer had problems with material delivery to production. Inefficient inventory placement, unnecessary handling, slow delivery. Hard data on how long things take and where time is lost was missing.
Inefficient inventory placement in warehouse
Slow material delivery to production
Unnecessary handling operations
Missing data on actual operation times
Unused space in production halls
Solution
We spent months directly in production. Measured operation times, tracked material movement, analyzed inventory placement. From measured data we identified 5 improvement areas and calculated ROI for each.
Field time measurements and material movement tracking
Spatial layout and inventory placement analysis
Identification of 5 areas with highest savings potential
Change proposals for each area with cost calculations
Business case with ROI for each measure
Implementation plan prioritized by return
Technologies Used
Results
Hard data on actual logistics state
5 improvement areas with calculated savings
Management knows where to invest and what it brings
Roadmap prioritized by return on investment
Materials for investment decisions
Foundation for systematic logistics optimization
Impact
Management gained visibility into where production loses time and money. Every recommendation backed by measurements and with calculated return.
