Holík International
Production Process
Analysis
Glove production mapping from order to shipping. Modernization roadmap with Zebra terminals, controlled warehouse and EDI communication. Including ROI.
4 months
Duration
Challenge
Glove manufacturer tracked production and material consumption on paper. Warehouse operated without controlled positions, order status was not available online and data was manually retyped into K2. The company needed a clear plan for what and how to digitalize, and how much it would cost.
Paper-based production and material tracking
Warehouse without controlled positions and barcodes
Manual data retyping into K2 ERP
No online overview of order status
Error rate in manual data entry
Solution
We walked through the entire production chain from order entry to shipping. Documented the current state and proposed specific digitalization steps with cost and savings calculations.
Mapping of entire flow from order through production to shipping
Current state documentation (100+ pages)
Proposal for Zebra mobile terminals on production floor
Controlled warehouse concept with barcodes
EDI communication proposal with suppliers
Economic evaluation with ROI for each area
Technologies Used
Results
Digitalization roadmap with specific steps and costs
Recommendations for 5 improvement areas
Calculated ROI for each area
Documentation usable as implementation specification
Company knows what to do, in what order and for how much
Materials for management decision-making
Impact
Company has a clear digitalization plan with calculated costs and savings. Documentation serves as specification for gradual implementation.
